Process Detail Engineering Courses

Process Detail Engineering Courses

Our Process Detail Engineering courses are designed to build strong technical capability for engineers working in Oil & Gas, Chemical, Petrochemical, Pharmaceutical, and Power sectors. The modules cover concepts from FEED to commissioning with complete exposure to real EPC deliverables.

1. Introduction to Process Engineering

• Role of process engineers in EPC

• FEED vs Detail Engineering

• Codes & standards (API, ASME, ISA, IEC)

• Process workflow in project lifecycle

2. Process Calculations & Design Principles

• Mass & energy balance

• Fluid mechanics basics for design

• Heat transfer fundamentals

• Thermodynamics applied for process design

3. PFD (Process Flow Diagram) Development

• Symbols & legends

• Material balance preparation

• Utility balance development

• Process description & operating philosophy

4. P&ID (Piping & Instrumentation Diagram) Development

• P&ID preparation rules

• Control strategy, control loops & interlocks

• Safety instrumented functions

• Line numbering, equipment tagging & consistency checking

5. Equipment Design & Sizing

Static Equipment

• Vessel sizing (vertical, horizontal)

• Tank sizing

• Heat exchanger design (shell & tube, plate)

Rotating Equipment

• Pump hydraulic calculations

• Compressor selection basics

• Blower & fan design parameters

6. Relief System Design

• Relief load calculations

• PSV sizing as per API 520/521

• Flare system hydraulics

• Depressurization analysis

7. Hydraulic Calculations

• Line sizing

• Pressure drop calculations

• Pump NPSH calculations

• Two-phase flow considerations

8. Process Safety Engineering

• HAZOP methodology

• SIL & LOPA basics

• Hazardous area classification

• Safety philosophy document preparation

9. Process Simulation

• Introduction to HYSYS / Aspen Plus

• Simulation of unit operations

• Sensitivity analysis

• Dynamic simulation fundamentals

10. Utility & Offsite Engineering

• Cooling water system design

• Steam system design

• Fuel gas & nitrogen system

• Compressed air system design

• Utility consumption summary

11. Process Datasheets Development

• Heat exchanger datasheet

• Pump datasheet

• Compressor datasheet

• Vessel & tank datasheets

12. Line List, Equipment List & Process Deliverables

• Creation of PEL, line list, process datasheet index

• Cause & effect diagrams

• Process narratives

• Operating & control philosophy

• Shutdown logic

13. Process Commissioning & Startup

• Pre-commissioning checks

• Performance test run

• Troubleshooting guidelines

• Standard operating procedures (SOPs) development

If you want, I can also prepare:

✅ A BNGM Solutions branded course brochure
✅ A detailed syllabus in table format
✅ A complete website write-up for “Process Detail Engineering Services”
✅ A simplified version for trainees or freshers